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Paper roll to Sheet Cutting Machine
HSC-1100B/1400B/1700B/1900B

Paper Roll To Sheet Cutting Machine

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Product Description

Automatic paper roll-to-sheet cutting machine with auto stacker and trimmer, the feature is a cost-effective, high-speed cutter, high-precision models, has high-speed, smooth, powerless trimming and slitting functions, and has quick adjustment and locking functions. it is suitable for duplex paper, paperboard, grey paper, double-sided paper, cardboard, gray paper, kraft paper, etc.

1.Paper roll to sheet cutting machine upper knife roller has the British cutter method to effectively reduce the load and noise during paper cutting, and to extend the life of the cutter. The upper knife roller is welded with stainless steel for precision machining, and is dynamically balanced during high-speed operation. Lower tool seat is made of cast iron integrally formed and cast, and then precision processed, with good stability.

2.Three sets of slitting knife unit to have a high speed, smooth and powerless trimming and slitting, with quick adjustment and locking. High rigidity knife holder is suitable for 300m/min high speed slitting .

3.Touch screen controls are used to set and display sheet size, count, cut speed, delivery overlap, and more. The touch screen controls work in conjunction with a Siemens PLC.

Video

In the field of high-end tobacco packaging, the traditional multi-device serial production model can no longer meet the diverse needs of complex processes, extreme precision, and cost reduction and efficiency improvement. Dayuan, relying on its world-leading technological innovation, provides you with a new generation of intelligent solutions.

Product Feature
  • HSC-B cutter uses the advanced technology of Taiwan and Britain.
  • Driven by AC servo motor.Cutting paper stably in high speed.
  • Germany precise bearing and cutting knife assure the high precision.
  • Touch interface is simple to operation.
  • Reasonable inflection device ensures smooth of paper
  • HSC-B is a simple but highly effective model which can reduce cost and increasebenefit for your company.
The Content Of Standard Configuration
  • High-precision single knife cutting machine
  • Prismatic adjustment system for paper
  • Middle slitting and waste collection system
  • Automatic counting and label inserting equipment
  • Paper transporting equipment
  • Automatic paper trimming and collecting machine
  • Electrical controlling system
  • Servo driver system
  • Double lime pneumatic shaftless paper rack

01
Cutting unit

The upper knife uses British cutter method to reduce the load and noise and extend cutterlife.

The upper knife roller is processed by steel welding and dynamic balance adjustment; effectively reduce vibration and noise of the high-speed operation.

The lower knife: knife holder is made by cast iron integrally molded casting and precise processing with good stability. 

The reverse knife is made of special alloy steel with high precision processing; long life blade is easily adjustable.

02
Electrical control section

The man-machine interface and HZU processor, mainly used for the input of production data, monitoring of equipment operating status and system fault indication.The rotary horizontal cutter is driven by KymmeneTlSMGlk drive with fast operation and accurate positioning based on production, and actual speed from pulling roller feedback by encoder.

03
Automatic angle adjustment (paper alignment system)

The stepper motor precisely controls the precision screw and adjusts the inclination of the cutter group, so as to effectively ensure the right Angle of paper and reduce the error rate and loss caused by manual adjustment.

04
Intermediate cutting and waste collection system

1. The slitting knife at the top can be adjusted up and down, and the bottom side is fxed, both of them can be adjusted manually.

2. Use vacuum blower andY-exhaust pipe to discharge waste.

Technics Of Equipment

According to HOUSENG Product performance, the machine are mainly used for paper sheeting in Paper Mill, Printing House,Packaging and etc, mainly process including: Unwinding—Cutting—Conveying—Collecting.

Function Description:

Upper knife roll has the British cutter method to reduce the load and noise when the cutter extend cutter life.

To steel welding gave precision machining, and dynamic balance adjustment, effectively reduce the vibration and noise of the high-speed operation. 

Rotary cutting knife is made of special alloy steel precision machining, with long service life and easy adjustment of the blade.

Safety cover will automatically shut down when the safety cover is opened, ensuring safety.

Dual position shaftless pivoting arm unwind stand

1）Max Reel Diameter: 1800mm

2）Max Reel width: 1100mm/1400mm/1700mm/1900mm 

3）Min Reel width: 300mm

4）Core size : 3"6"12" ( optional Mechanical chuck）

5）Hydraulic driving : 3.5kw

6）Clip arm move forward or back driven by hydraulic

7）Clip arm up or down driven by hydraulic

8）Pneumatic brake system

9）Roll with related bracket

Slitting knife

Three sets of slitting knife unit to have a high speed, smooth and powerless trimming and slitting, with quick adjustment and locking.

High rigidity knife holder is suitable for 300m/min high speed slitting.

Motorized double decurler system

Effectively remove the curl of the roll to make the paper more flat, more conducive the paper roll tension stability, which enable this machine practically to run thick board till 200-500gsm.

Delivery and Auto Jogger System

Automatically goes down when paper piling up to a certain height. 
(Chain type, automatic up and down, more stable operation and service life)

Conveyor system with mult-stage:
from high speed to low speed.
First to separate the cut paper quickly, and then overlap the paper, collect and pile the paper.

Electronic control

INOVANCE Servo, INOVANCE PLC, Schneider, Eaton.

High rigidity knife holder is suitable for 300m/min high speed slitting.

Delivery and Auto Jogger System

The stacker table has three sides shake finishing function, the side of the motor to drive the paper, the paper, on both sides by high-quality motor jogger to adjust the amplitude of the paper manually to improve the simplicity and safety of the operation.

Transport department

The fast/slow speed belt is controlled by the stepless frequency converter, which automatically tracks the knife speed and adjusts the belt speed, so that the paper can be perfectly overlapped.

Auto counting and Automatic marking

Type: Insert after counting precisely

Function: After inputting number of paper pieces in HMI, then it can work according to requirements.

Auto -EPC (Edge Paper Control)

Precision sensing nozzle which easily available and sensitive.

Fast detects various web lines for EPC system.

Auto-tension control

Put the paper roll diameter and paper weight number into touching screen, the tension will be controlled by computer Automatically.

 
Driving Motor system

1, AC Servo motor & encoder for cross knife

2, AC motor & frequency transformer for conveyor

3, AC motor for up & down paper piling stand

4, AC motor for joggers

5, AC motor for unwind stand

6, AC motor for collecting waste edge

Layout

2 reels unwinder (1 set EPC)

4 reels unwinder （3 sets EPC）

Main Technical Parameter
ITEM PARAMETERS
Model HSC 1100B/1400B/1700B/1900B
Reference weight of cutting-paper 30-550g
Model of cutting paper The up knife cut reciprocally and the down knife is fixed
Cutting accuracy +/-0.3mm
Gross weight 10.000kgs/13.000kgs
Total power 28kW
Power consumption AC380V/220vx50Hz
Maximum cutting speed 300cuts/min
Maximum cutting meter speed 300m/min
Cutting length range 400-1650mm
Paper-piling height 1400mm
Max. roll diameter 1800mm(71”)Max
Maximum paper-cutting width 1100mm/1400mm/1700mm/1900mm
The format of slitting 2sheets
The request for air compressor Max.5.5kg/cm2x5m3/min

 

Option Configuration

1.

Blade -Tungsten Steel

2.

Cast Iron Main

3.

Imports Of Electrical Appliances

4.

Pneumatic slitting knife

5.

Dust removal  

6.

Color code tracking system
Paper Roll To Sheet Cutting Machine Application Example

Paper Roll to Sheet Cutting Machine is a device specially designed to cut large rolls of paper into individual sheets of required size. This machine is widely used in printing, packaging, paper processing and other industries to improve production efficiency and accuracy.

The working principle of a paper roll-to-sheet cutting machine is usually to precisely cut the paper roll into the required size of paper through a set of knives or cutter wheels. It has functions such as automatic feeding, automatic cutting and automatic stacking, enabling efficient and continuous operations. The main applications of roll-to-sheet cutting machines include:

  • Printing industry

    Cut large rolls of printing paper into standard size sheets for printing books, magazines, leaflets and other printed matter.

  • Packaging industry

    Cut large rolls of printing paper into standard size sheets for printing books, magazines, leaflets and other printed matter.

  • Paper product manufacturing

    Cut large rolls of paper into paper products such as cartons and paper bags of required specifications to meet market demand.

  • Stationery manufacturing

    can be used to produce various stationery products, such as notebooks, letter paper, notes, etc. with precise cutting.

Cigarette packs
Cigarette packs
Cigarette packs
Cigarette packs
FAQ
What is the working principle of paper roll-to-sheet cutting machine?

The working principle of the paper roll-to-sheet cutting machine usually includes the following main steps:
1. Introduce the paper roll: Introduce the large paper roll into the feeding system of the paper roll-to-sheet cutting machine. This may involve a series of tension control and positioning devices to ensure that the roll remains stable during the cutting process and can be delivered accurately.

2. Positioning and alignment: Paper roll-to-sheet cutting machines are usually equipped with a positioning system that can accurately position the paper roll to the cutting position to ensure cutting accuracy.

3. Cutting operation: Once the paper roll is accurately positioned, the cutting system will perform the cutting operation according to the preset parameters. Usually, a blade or die is used to cut the paper roll. The cutting method can be rotation cutting, pressure cutting or laser cutting.

4. Collection and stacking: The cut paper pieces will be sent to the paper collection system, and can be automatically stacked or stacked to facilitate subsequent packaging and transportation.

It is worth noting that different types of paper roll-to-sheet cutting machines may have some differences, such as differences in cutting methods, control systems and degrees of automation.

What is the relationship between paper roll-to-sheet cutting machines and environmentally friendly production?

The paper roll-to-sheet cutting machine can reduce waste and waste during the paper cutting process and reduce the impact on the environment through precise cutting operations. At the same time, the paper roll-to-sheet cutting machine has a high degree of automation, which can improve production efficiency, reduce human resource consumption, and achieve a more efficient production method.

The advanced paper roll-to-sheet cutting machine also adopts energy-saving design and intelligent control system, which can reduce energy consumption, reduce energy consumption pressure on the environment, and conform to the concepts and requirements of modern environmentally friendly production.

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